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Practical Tips from EICMA: Core Points of Motorcycle Brake Hose Installation and Banjo Bolt Compatibility

Nov 18, 2025

EICMA in Italy is not only a stage for technology display but also a hub for industry experience exchange. In the technical seminar session at the exhibition site, the correct installation and accessory compatibility of motorcycle brake lines have become the focus of global maintenance merchants and modification factories. As a parts supplier deeply engaged in the foreign trade field, we have sorted out key technical points by combining exhibition sharing and practical experience to help partners improve installation reliability.

The installation quality of brake hoses directly affects the braking effect, among which the compatibility and tightening of banjo bolts are the core links. At the exhibition, the general industry technical specifications clearly require that banjo bolts should be matched with special steel/rubber gaskets. During installation, it is necessary to ensure that the gaskets are closely attached to the end face of the joint to avoid brake fluid leakage. Our banjo bolts are made of corrosion-resistant alloy materials, compatible with the entire series of products such as an3 brake hoses and stainless steel brake lines. The torque must be strictly controlled between 17-22 ft-lbs (front brake) and 29-32 ft-lbs (rear brake) to ensure a stable connection without damaging the pipeline.

Pipeline layout is also crucial. During installation, it is necessary to ensure that the brake line is away from moving parts such as wheels and suspensions to avoid excessive bending. Its bending radius must meet the product specifications (such as the minimum bending radius of AN3 specification hoses is not less than 28mm). For different models, our motorcycles brake hoses can provide customized lengths. Combined with the high-strength characteristics of the steel braided brake line, it can maintain the stability of the pipeline shape even under complex road conditions, eliminating potential safety hazards caused by friction and wear.

In addition, the exhaust process after installation is indispensable. It is necessary to ensure that there is no air residue in the brake pipeline to ensure the hydraulic transmission efficiency of the ptfe brake hose. Our technical team can provide complete installation instruction manuals for foreign trade customers, combining the industry's best practices absorbed at EICMA to help customers improve service quality. For more information on the compatibility of banjo bolts with various brake hoses, please contact us for professional support.